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Data Acquisition
PLCs capture cycle counts, downtime events, and quality results in real time.
Industrial Automation
We are one of the leading industrial automation companies in the UAE, delivering integrated PLC, SCADA, and control solutions for process industries, factories, and utilities. Our automation systems improve productivity, ensure operational safety, and enhance energy efficiency through smart control, data visualization, and predictive maintenance. From design to commissioning, we follow ISO and IEC standards with complete documentation and after-sales support. Our engineering team provides 24/7 service, operator training, and remote diagnostics, helping clients transition toward Industry 4.0 with scalable, future-ready automation.
- PLC panels as per IEC 61439
- SCADA dashboards & reports
- HVAC & BMS integration
- Process instrumentation
- Energy-efficient control logic
- Industrial IoT connectivity
- Flow meter integration
- System commissioning
- Preventive maintenance
- 24/7 technical support
Industrial Automation
We are one of the leading Industrial Automation companies in UAE, specializing in the design and supply of control panel boards and switchgears. Our services include PLC programming, SCADA development, HVAC, water treatment, factory automation, and the preparation of technical submissions and documentation. Additionally, we provide technical support, startup services, and training to our clients.
Speak with Professionals
Connect with our team of experts to get clear advice and quick support. We listen to your needs and provide practical automation solutions for control panels, PLC programming, SCADA systems, and HVAC projects. As one of the trusted system integrator companies in UAE, we guide you from the first idea to final installation, ensuring safe, reliable, and energy-efficient operations.
Speak with Professionals
We pride ourselves on being a leading industrial automation solutions provider in the UAE. Our team of experts is dedicated to delivering innovative, reliable, and efficient solutions tailored to meet the unique needs of each project. Whether you're looking for control panel design, PLC programming, SCADA development, or HVAC maintenance, our professionals are here to guide you every step of the way.
Speak with Professionals
We pride ourselves on being a leading industrial automation solutions provider in the UAE. Our team of experts is dedicated to delivering innovative, reliable, and efficient solutions tailored to meet the unique needs of each project. Whether you're looking for control panel design, PLC programming, SCADA development, or HVAC maintenance, our professionals are here to guide you every step of the way.
HVAC Automation
Smarter Climate Control for Energy-Efficient Facilities
We offer intelligent HVAC automation solutions that maximize comfort while reducing energy consumption. Designed for commercial, industrial, and mission-critical spaces, our systems integrate seamlessly with Building Management Systems (BMS), SCADA platforms, and third-party automation networks. Our HVAC solutions provide centralized control over temperature, airflow, and humidity—ensuring optimal indoor environments and operational cost savings. By automating climate systems, you gain enhanced environmental performance and better energy management across your facility.
Water Treatment Solutions
Reliable. Efficient. Sustainable.
We are experienced in advanced wastewater treatment solutions for industrial, commercial, and municipal applications. Our systems are designed to treat and recycle water efficiently, reducing environmental impact while meeting discharge and reuse standards. We offer customized water treatment technologies including filtration, sedimentation, membrane bioreactors (MBR), and UV disinfection—tailored to the specific needs and characteristics of your wastewater. Our goal is to ensure optimal performance, regulatory compliance, and long-term reliability.
Process Automation
Enhancing Efficiency, Accuracy, and Control
We deliver advanced industrial automation services that drive operational efficiency, precision, and reliability. Our solutions cover a wide spectrum—from digitization and process control to centralized monitoring and asset management—empowering facilities to perform smarter and faster. With a team of seasoned engineers and technicians, we provide end-to-end support, whether you’re upgrading existing systems or launching new infrastructure. As a trusted system integrator in the UAE, we tailor each solution to match your unique production goals and technical requirements. Our expertise extends to IIoT-enabled platforms, where real-time analytics and intelligent automation enhance decision-making and reduce downtime. From consulting and design to commissioning and maintenance, we ensure seamless project execution at every stage.
Port and Fuel Farm Automation
Smart Inventory Management and Data Logs
The automation of ports and fuel farms involves the integration of technology to enhance and manage operations within port terminals and fuel storage and distribution facilities. An automated terminal boosts safety, lowers labor expenses, and promotes eco-friendly logistics via energy-efficient systems.
Our expertise lies in real-time monitoring and emergency response, accurate inventory tracking to minimize manual errors, automated documentation to ensure regulatory compliance, reduced emissions achieved through optimized routing and decreased idle time, and tank gauging for real-time measurement of volume, temperature, and density, among other capabilities.
Explore Our Case Studies
Discover how our automation solutions are reshaping industries across the region. Over the years, we have successfully handed over more than 200 automation projects across various sectors. which includes port fuel farm inventory management, HVAC systems, manufacturing processes, water treatment facilities & HSE monitoring in close collaboration with our customers to enhance production efficiency, elevate safety standards, and implement intelligent automation. These case studies showcase real-world applications of advanced technologies—from real-time HSE monitoring to predictive maintenance—delivering measurable results and long-term operational excellence.
Predictive Maintenance
Monitor motor health with vibration and temperature sensors in real time.
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Condition-Based Alarms
Reduce false alarms using intelligent PLC logic and real-time thresholds.
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HSE Real-Time Monitoring
Track noise, dust, VOCs, heat stress, and lighting across the factory.
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Bio Diesel Automation
Control fuel blending processes with flow meters and automated valves.
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H₂S Odor Control Panel
Detect and neutralize hydrogen sulfide using smart ventilation systems.
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SCADA & PLC Programming
We offer SCADA software for all industries, with full technical support, PLC programming, and control panel design.
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HVAC, FAHU, FCU & Ecology Units
We provide automation for chillers, pumps, and ecology units with seamless SCADA/BMS integration for energy efficiency.
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Control Panel & Switchgears
Custom MCCs, VFD panels, fuel management systems, and water treatment automation tailored to your needs.
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Blogs
Explore insights, case studies, and innovations from our automation projects and real-world deployments.
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Pressure Transducer
Pressure transducers are the best way to accurately measure pressure. They’re easy to use, require no calibration, and suit a wide variety of applications.
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Industrial Flow Meters
We supply flow meters for all industries—engineered for simple installation. Our team supports product selection, installation, and commissioning.
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Temperature Sensors
RTD PT100 sensors deliver high-accuracy temperature measurement for a wide range of industrial controllers and applications.
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Level Sensors
Ultrasonic level sensors offer non-contact measurement—ideal for avoiding contamination from dirt or rust in sensitive applications.
Learn more →OEE – Overall Equipment Effectiveness
Our OEE monitoring solution helps manufacturers boost productivity by providing real-time visibility into equipment Availability, Performance, and Quality. It integrates with PLC and SCADA systems to capture live machine data, calculate OEE automatically, and highlight inefficiencies that reduce output.
Designed for Industry 4.0, the system empowers production managers to reduce downtime, identify bottlenecks, and improve equipment utilization through smart analytics and actionable dashboards.
- Real-time OEE dashboards
- SCADA & PLC integration
- Shift-wise analytics
- Auto reports
- Downtime tracking
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
2
Processing & KPIs
SCADA/Edge computes Availability, Performance, and Quality (OEE = A × P × Q).
3
Visualization
Dashboards show Pareto losses, trend charts, and shift-based production KPIs.
4
Optimization
Teams act on insights to reduce stops, tune speeds, and improve overall yield.
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Availability
0%
Measures uptime vs planned production time.
Performance
0%
Compares actual vs ideal cycle speed.
Quality
0%
Shows percentage of defect-free output.
A × P × Q = OEE
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Uptime
+18%
Average increase in equipment availability.
Downtime
–22%
Reduced by eliminating top Pareto losses.
Quality Yield
+6%
Fewer rejects via real-time quality tracking.
Throughput
+12%
More good parts per shift at stable speed.
ROI: Payback in 3–6 months.
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Predictive Maintenance
Our Predictive Maintenance solution prevents unexpected equipment failures by analyzing vibration, temperature, current, and pressure data from PLCs and smart sensors. Using trend analytics and anomaly detection, it predicts when maintenance is required—before costly breakdowns occur.
The system integrates seamlessly with SCADA and IoT gateways, providing early warnings, maintenance scheduling, and performance reports. This proactive approach reduces downtime, optimizes spare parts, and extends asset life.
- Real-time condition monitoring
- AI-based fault prediction
- IoT sensor integration
- Automated maintenance alerts
- Downtime cost reduction
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
1
Sensing
IoT sensors & PLC tags capture vibration, temperature, current, and pressure continuously.
- Accelerometers & RTDs
- 4–20 mA / Modbus / Profinet
- Edge buffering
2
Analytics
Edge/SCADA computes features (RMS, harmonics, kurtosis), detects anomalies & estimates RUL.
- Trend & thresholds
- Spectral analysis
- RUL models
3
Actions
Auto-alerts and CMMS work orders trigger with parts, tools, and skills pre-assigned.
- Email/SMS/SCADA alarms
- CMMS tickets
- Inventory reservation
4
Improvement
Closed-loop feedback refines thresholds, models, and strategies over time.
- Cause tagging
- Model retraining
- Continuous improvement
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Health Score
0%
Real-time asset condition index.
MTBF
0h
Mean time between failures.
MTTR
0h
Mean time to repair (hours).
Health ↑ |
MTBF ↑ |
MTTR ↓
Applications
Where Predictive Maintenance is applied
Applications
Where Predictive Maintenance is applied
Motors & Gearboxes
Detect imbalance, misalignment, bearing wear, and lubrication issues.
- Vibration RMS & kurtosis
- Motor current signature
Pumps & Compressors
Catch cavitation, seal leaks, overheating, and flow anomalies early.
- Pressure & flow trends
- Temperature rise
Fans & HVAC
Monitor bearing health, belt tension, and filter clogging to keep airflow stable.
- Vibration & speed
- Static pressure & ΔP
Conveyors & Rollers
Identify mis-tracking, jam risk, and motor overloads before stop events.
- Current & torque
- Photoeye events
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
PLC / Field
Siemens, Rockwell, Eaton — DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet.
Edge & SCADA
WinCC, Movicon, Ignition — local dashboards, buffering, rule engines.
MES / CMMS
Work orders, spares, and production context via REST/OPC UA connectors.
Cloud & Security
MQTT/HTTPS to cloud; user roles, audit, TLS, on-prem or hybrid deployment.
Condition-Based Alarms
Our Condition-Based Alarms solution turns raw signals into smart actions. Using thresholds, rate-of-change, time windows, and composite logic across multiple tags, it triggers precise alerts only when conditions truly warrant attention—reducing nuisance alarms and helping operators act fast.
Fully integrated with PLC and SCADA/Edge, it supports alarm shelving, escalation, and audit trails. Notify via SMS/email, drive beacons/sirens, or interlock equipment for safety—configured to your SOPs and IEC/ISA best practices.
- Threshold & ROC rules
- Time-window & persistence logic
- Composite (AND/OR) conditions
- Escalation & shelving
- SMS/Email/SCADA actions
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
1
Threshold & Hysteresis
Reduce chatter using enter/exit bands, debounce timers, and deadbands.
- Hi/Lo/Hi-Hi/Lo-Lo
- Debounce ms/s
- Percent bands
2
Rate-of-Change
Detect abnormal spikes/drops regardless of absolute value (Δ/Δt).
- Positive/negative ROC
- Adaptive baseline
- Noise floor guard
3
Time Persistence
Alarm only if limit is exceeded continuously for a set duration.
- Hold-in window
- Cooldown window
- Windowed average
4
Composite Conditions
Combine tags with AND/OR/XOR for precise situations.
- Multi-tag logic
- Priority weights
- Latch/unlatch
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Multi-Channel
Email, SMS, SCADA banner; beacons/sirens by severity & shift.
- Per-team routing
- Quiet hours
- On-call rotation
Escalation Paths
Timed escalation with acknowledgement tracking and retries.
- Tiers & delays
- Auto re-page
- Audit trail
Shelving & Mute
Temporarily suppress known events with expiry and audit.
- Expiry timer
- Reason codes
- Supervisor override
Playbooks
Attach SOP links, checklists, and troubleshooting trees.
- Step-by-step
- Media & photos
- Verification step
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Pumps
Cavitation via ΔP + flow; seal leak via flow balance + sump level.
HVAC
Clogged filters from static pressure rise vs target airflow & ΔT.
Conveyors
Mis-tracking from photoeye patterns plus drive current spikes.
Motors/Gearboxes
Bearing wear by RMS/kurtosis + temperature drift and noise floor.
Integration
PLC · SCADA · CMMS · Security
Integration
PLC · SCADA · CMMS · Security
PLC / Field
DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet (Siemens / Rockwell / Eaton).
Edge & SCADA
WinCC, Movicon, Ignition—local rules, buffering, dashboards, audit.
CMMS / MES
REST/OPC UA to open work orders, reserve spares, attach context.
Security
RBAC, TLS, signed configs; on-prem or hybrid with MQTT/HTTPS.
Water Treatment Solutions
Reliable. Efficient. Sustainable.
We are experienced in advanced wastewater treatment solutions for industrial, commercial, and municipal applications. Our systems are designed to treat and recycle water efficiently, reducing environmental impact while meeting discharge and reuse standards. We offer customized water treatment technologies including filtration, sedimentation, membrane bioreactors (MBR), and UV disinfection—tailored to the specific needs and characteristics of your wastewater. Our goal is to ensure optimal performance, regulatory compliance, and long-term reliability.
RO – Reverse Osmosis Plants
Process Water · Utility Water · Desalination
RO – Reverse Osmosis Plants
Process Water · Utility Water · Desalination
High-Efficiency Reverse Osmosis Systems
Reverse Osmosis (RO) systems are used to remove dissolved salts, minerals, and impurities from water using semi-permeable membranes. We design skid-mounted RO plants for process water, boiler feed, and utility applications with fully automated operation.
- Multi-stage pre-filtration, dosing, and cartridge filters.
- Low-energy, high-recovery membranes to reduce operating cost.
- PLC-based control for pressure, flow, and permeate quality monitoring.
STP – Sewage Treatment Plants
Residential · Industrial · Commercial
STP – Sewage Treatment Plants
Residential · Industrial · Commercial
Compact & Modular STP Solutions
Our STP systems treat domestic and industrial sewage to meet discharge or reuse standards. We integrate primary, secondary, and tertiary treatment with automated control and remote monitoring for reliable operation.
- Clarifiers, aeration tanks, sludge handling, and disinfection units.
- Packaged STP units for buildings, camps, and communities.
- SCADA integration for flow, level, and quality parameter monitoring.
ETP – Effluent Treatment Plants
Industrial Effluent · Process Wastewater · Compliance
ETP – Effluent Treatment Plants
Industrial Effluent · Process Wastewater · Compliance
Effluent Treatment for Industrial & Process Wastewater
Effluent Treatment Plants (ETP) are designed to treat process wastewater with high levels of chemicals, oils, suspended solids, and COD/BOD. We engineer ETP systems to meet local discharge norms and support partial or full reuse where feasible.
- Physico-chemical treatment (coagulation, flocculation, clarification).
- Oil & grease removal, equalisation tanks, and sludge management.
- Optional tertiary polishing (filtration, activated carbon, RO) for reuse.
Biological Treatment
MBR · MBBR · Activated Sludge
Biological Treatment
MBR · MBBR · Activated Sludge
Advanced Biological Process Design
Biological treatment uses microorganisms to break down organic pollutants in wastewater. We design conventional and advanced biological systems based on influent characteristics, load variation, and site conditions.
- Technologies: Activated sludge, MBR, MBBR, SBR.
- Optimized aeration control for energy-efficient operation.
- Online DO, MLSS, and flow monitoring for stable biological performance.
Odor Control Units
Pump Stations · STP Inlets · Sludge Areas
Odor Control Units
Pump Stations · STP Inlets · Sludge Areas
H2S & Odor Mitigation Solutions
Odor Control Units (OCUs) are deployed in pump stations, STP inlets, sludge handling areas, and industrial effluent pits to remove H2S and other nuisance gases, improving safety and working conditions.
- Dry media scrubbers, chemical scrubbers, and activated carbon units.
- Custom-designed ducting, blowers, and extraction systems.
- Gas sensors and alarm integration for safe plant operation.
Filling Line Upgradation & Automation
Our Filling Line Upgradation & Automation solutions modernise legacy filling machines and conveyors with new PLCs, drives, sensors, and HMIs. We focus on improving speed, stability, and changeover time while reducing spillage, rework, and unplanned downtime across the entire filling, capping, and labelling line.
From line study and bottleneck analysis to PLC/drive retrofits, recipe control, and OEE dashboards, we deliver a complete upgrade path that keeps most of your mechanical assets while giving you “new line” performance. All upgrades follow industry safety standards with proper documentation, training, and remote support options.
- PLC & drive retrofit
- Servo / VFD synchronisation
- Recipe-based changeovers
- Fill accuracy & spillage control
- OEE, alarms & remote support
Line Study & Bottlenecks
Throughput · Micro-Stoppages · Starved/Blocked
Line Study & Bottlenecks
Throughput · Micro-Stoppages · Starved/Blocked
1
Baseline OEE
Measure true availability, performance, and quality for the filling line.
- Shift-wise OEE snapshot
- Loss tree classification
- Top downtime categories
2
Flow & Accumulation
Analyse infeed, accumulation, and outfeed balance across conveyors.
- Starved / blocked analysis
- Buffer time calculation
- Dynamic conveyor logic review
3
Mechanical Health
Check changeparts, guides, drives, and safety interlocks for hidden constraints.
- Guides, rails, star-wheels
- Gearboxes, couplings, chains
- Guarding and e-stop coverage
4
Instrumentation Review
Verify all sensors and encoders that the PLC relies on for stable operation.
- Photoeyes, prox, encoders
- Level / pressure feedback
- Missing / bouncing signals
PLC, Drives & HMI Upgrade
Servo · VFD · Motion · Diagnostics
PLC, Drives & HMI Upgrade
Servo · VFD · Motion · Diagnostics
1
PLC Migration
Upgrade from legacy PLCs to modern, supportable platforms.
- Siemens / Rockwell / Eaton
- Structured, documented logic
- Standardised I/O addressing
2
Drives & Motion
Synchronise conveyors, screws, star-wheels, fillers and cappers.
- Servo / VFD tuning
- Electronic cam profiles
- Torque & speed limits
3
Operator HMI
Clean, intuitive HMI pages for operators, maintenance and supervisors.
- Line overview & status
- Guided alarm messages
- Maintenance & setup screens
4
Diagnostics & Safety
Better visibility of interlocks, trips, and safety-related shutdowns.
- Safe start/stop sequences
- Cause-of-trip indication
- Event history & timestamps
Filling Quality, Recipe & Changeover
Accuracy · Spillage · SKU Flexibility
Filling Quality, Recipe & Changeover
Accuracy · Spillage · SKU Flexibility
1
Fill Accuracy
Stabilise fill volume across speeds, viscosities, and product types.
- Timed / flow-based dosing
- Sampling & correction logic
- Overfill / underfill limits
2
Spillage & Cleanliness
Reduce drips and product loss around the filling zone.
- No-container-no-fill logic
- Anti-drip / suck-back sequences
- Drain trays & flush routines
3
Recipe Management
Store and recall settings per SKU, bottle size and cap type.
- Speed & timing profiles
- Format-based setpoints
- Password-protected edits
4
Changeover & CIP
Faster, more repeatable changeovers with guided steps and CIP.
- On-screen changeover checklists
- CIP / rinse cycle automation
- Cycle logging & verification
OEE, Reporting & Remote Support
Dashboards · Alarms · Connectivity
OEE, Reporting & Remote Support
Dashboards · Alarms · Connectivity
1
OEE Dashboards
Visualise line performance by shift, product and order.
- Availability / performance / quality
- Top downtime Pareto
- Shift and batch reports
2
Smart Alarms
Alarm grouping, shelving, and escalation for critical events.
- Email / SMS / SCADA alarms
- Shelve with reason codes
- Escalation to supervisors
3
SCADA / MES Links
Integrate filling line tags into plant SCADA, historian or MES.
- OPC UA / Modbus TCP
- Batch & lot tracking
- Production & rejection counts
4
Remote Support
Secure remote access for troubleshooting and fine-tuning.
- VPN / secure tunnel
- Audit trail of changes
- Optional support SLAs
AHU Control – Air Handling Units
Supply/Return Fans · Dampers · Coils · Filters
AHU Control – Air Handling Units
Supply/Return Fans · Dampers · Coils · Filters
Stable Comfort with PID Control & Smart Interlocks
We automate AHUs with fan/VFD control, valve modulation, damper sequencing, and safety interlocks. The system maintains temperature and airflow while monitoring filters, alarms, and status signals.
- Supply/return fan control with VFD feedback & fault mapping.
- Temperature / humidity PID loops for chilled water and heater coils.
- Filter DP monitoring, fire/smoke trips, and maintenance alerts.
Chiller Plant Automation
Chillers · CHW/CW Pumps · Cooling Towers · Staging
Chiller Plant Automation
Chillers · CHW/CW Pumps · Cooling Towers · Staging
Sequencing, Efficiency KPIs & Energy Savings
We implement lead/lag staging, pump/tower sequencing, DP control, and chilled water reset logic. SCADA/BMS dashboards provide trends, alarms, and plant efficiency indicators.
- Lead/lag staging for chillers and pumps with auto rotation.
- CHW DP control, CW approach monitoring, and tower fan optimization.
- kW/RT style KPI dashboards, alarms, and historical reporting.
VAV & Zone Control
Room Comfort · CO₂ Control · Occupancy Schedules
VAV & Zone Control
Room Comfort · CO₂ Control · Occupancy Schedules
Demand-Based Ventilation for Comfort & IAQ
VAV and zone control improves comfort and reduces energy waste by modulating airflow based on temperature, occupancy, and indoor air quality requirements.
- Temperature-based damper control with calibrated min/max airflows.
- CO₂-based fresh air modulation (DCV) to maintain IAQ targets.
- Schedules, holiday modes, and alarms for sensor faults.
VFD Integration & Motor Control
Fans · Pumps · Soft Start · Protection
VFD Integration & Motor Control
Fans · Pumps · Soft Start · Protection
Reliable Speed Control with Full Diagnostics
We integrate VFDs with PLC/DDC/BMS for smooth speed control, fault handling, run hour logging, and safe bypass strategies where required.
- Start/stop, speed reference, status & fault codes to SCADA/BMS.
- Bypass mode logic (if provided) and safe interlock sequencing.
- Energy savings via pressure/flow-based speed control strategies.
BMS / SCADA Integration
BACnet · Modbus · OPC · Alarms · Trends
BMS / SCADA Integration
BACnet · Modbus · OPC · Alarms · Trends
Unified Monitoring, Reporting & Remote Support
We deliver complete point mapping, alarming, trending, and dashboards so operators can monitor performance and respond quickly to faults—on-site or remotely.
- BACnet/IP, MS/TP, Modbus TCP/RTU and gateway integrations.
- Alarm escalation, email alerts, and operator-friendly dashboards.
- Trend logs, reports, and maintenance KPIs for audit readiness.